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Microporous spray zinc aluminum flat tube


Width:8-150mm
High:1.0-8.0mm
Number of holes:5-45
Meter weight:0.02-0.15kg
The spraying process is:Zinc-coated Aluminum Tube, Pre-Flux Coated Aluminium Tube, Si Flux Coated Aluminum Tube

Key words:

Microporous spray zinc aluminum flat tube

Sunshine Aluminum

Classification:

(MPE)Micro-channel spray zinc aluminum flat tube

  • Product Description
  • Advantages & Applications
  • Company
  • Aluminium Multi-channel Tube Description

    Aluminum multi-channel tube is also called aluminum multi-port tube. It’s for the auto air-conditioning industry.

    Aluminum multi-channel tube contains a common aluminum pipe, sharp corner pipe, internal tooth pipe, zinc spraying pipe, conjoined pipe, intercooler flat pipe and other special pipes. mainly be used on the automotive air conditioner, public air conditioners, heat exchangers, condensers, evaporators,Battery heat dissipation, etc.

    The big or small multi-channel tubes are available in various sizes and alloys, ensuring the best properties for the purpose required.

     

    Tolerance of Aluminum Micro-channel Tube

    ItemRange
    Fixed length120mm-6000mm
    Width (aluminum micro-channel tubes)8mm-150mm
    Thickness1mm-8mm
    Number of holes (hole)5-45
    Wall thickness0.15mm-0.6mm
    Thickness of zinc spraying5g/㎡-15g/㎡
    Thickness of flux coating8g/㎡-25g/㎡

     

    Tolerance of Aluminum Micro-channel Tube

    WidthThicknessWall ThicknessesLengthStraightness (side)Straightness (front)Twisty
    ±0. 04mm±0. 03mm±0. 05mm±0. 30mm≤L*0.15%≤L*0.15%≤L*0.10%

     

    Chemical Components of Aluminum Micro Channel Tube

    GradesTemperSiMgCuFeTiMnZnOther
    1100H112<0.15<0.050.1-0.150.15-0.200.015-0.025<0.05<0.05<0.05
    3F03H1120.05-0.10<0.030.05-0.100.10-0.150.01-0.021.03-1.1<0.05<0.03
    3102H1120.05-0.10<0.03<0.030.12-0.180.015-0.0250.25-0.33<0.05<0.03
    D1197H112<0.15<0.050.4-.05<0.15<0.050.1-0.2<0.05<0.05
    3003H112<0.6<0.030.05-.020<0.7<0.051.0-1.5<0.05<0.05
    HG103SH112≤0.20≤0.050.4-0.5≤0.20<0.050.1-0.3≤0.05≤0.05
    9153H112≤0.30≤0.05≤0.05≤0.20≤0.050.70-1.20≤0.05≤0.05
    3103H1120.100.050.010.120.050.9-1.10<0.050.03

     

    Coating Standard and Corrosion Resistance of Aluminum Micro Channel Tube

    Corrosion resistance (common alloy)Salt spray test: ≥720 hours
    Zn Coating standard5.5+2.5g/㎡  7+2g/㎡  10+2g/㎡  12+2g/㎡
    Flux Coating standard4.5±1.5g/㎡  10+2g/㎡  15±2g/㎡

     

    3 Kinds of Coating Solutions for Aluminum Micro-channel Tube

    Coating MaterialPre flux coatingSi Braze coatingZinc spray layer
    SampleImages
    Main ComponentsFlux(K1-3A1F46)NOCLOK F1ux: 66.6% Silicon Powder: 33.3% or customized according to customer requirementsZinc powder

    Features
    No need to spray flux during brazing, which improves efficiency and is more environmentally friendly.No additional brazing agent is required in the brazing line, it can be directly welded to the accessory, and the fins can be made of non composite materials.Zinc spray flat tube can greatly improve the corrosion resistance

     

    Production Line and capacity

    SHANDONG SUNSHINE ALUMINUM is one of the biggest aluminum micro-channel tube supplipers in China,comprehensive annual capacity can reach 13000T

    Main Production LineQtyProductsAnnual Capacity
    Extrusion Line12MPE Tube in Coil13000T
    Cutting Line14Fixed Straight Length10000T
    Tooling R&D Manufacturing Center1Extrusion Die8000PCS
    Zinc Coating12Zinc Coated Tube13000T
    Si-Flux Coating2Si-Flux Coated Tube2000T

     

    Production Process

    The manufacturing processes consist of heat molds and aluminum billet, extrusion, zinc spraying, cooling(flux coating), rolling and cutting.

    Alloy

    1100,1197,1070,3102,3103G,3F03,3003,9153A...

    Standard

    ASTM /GM

     

    Characteristics of Aluminum Multi-channel Tube

      ● Lightweight

      ● Corrosion-resistant

      ● Excellent heat transfer performance

      ● Tighter tolerances

      ● Reduced assembly time

      ● High level of surface quality

      ● Big and wide aluminum extrusions for diverse applications

     

    Packing Detail of Aluminum Multi-channel Tube

    1. Our products are packed and labeled according to the regulations and customer requests.

    2. Great care is taken to avoid any damage which might be caused during storage or transportation.

    3. The standard export packaging, plastic film or craft paper covered.

    4. Wooden case or wooden pallet is adopted to protect products from damage during delivery.

    5. Also, clear labels are tagged on the outside of the packages for easy identification of the products and quality information.

     

    Order Process of Aluminum Multi-channel Tube

  • Advantages of Aluminum Multi-channel Tube

      ● Small cross-section

      ● Big flatness ratio

      ● Thin wall thickness

      ● Strict qualifications

      ● Customers’ aluminum parallel-flow type condenser tube design is available

      ● Galvanized/zinced aluminum air conditioner evaporator tubes are available

      ● Mainly used in heat exchangers for light vehicle air conditioning systems

      ● Suitable for condensers and evaporators

      ● For the special demands of the clients, qualified samples could be offered within one month according to the requirement

  • Enterprise strength

    The company covers an area of more than 150 mu, construction area of 65000 square meters. It has 206 employees, including 120 with college education or above, 10 technical engineers, 2 registered safety engineers, 5 accountants, 3 human resources managers and ISO9000/SO14000. There are 5 sms18000 internal auditors who have passed the ISO9001:2008 and ISO/TS16949 quality system certification.

    The company has a number of horizontal extrusion production lines, LLJ300B aluminum continuous extrusion production lines, and South Korea imported CNC flat tube straightening and cutting production lines. At the same time, it also introduces the world's advanced professional arc spraying equipment and technology, which not only improves the traditional aluminum flat tube Comprehensive performance, and makes the corrosion resistance of the zinc spray flat tube particularly prominent. Once the product is used, it is well received by customers.

    Since its establishment, our company has strictly followed the service policy of honesty and sincerity, and won the lasting trust of customers; the company adheres to the business principles of advocating perfection and striving for perfection, and "creating value with science and technology" as the essence, and is committed to becoming a pioneer in the production of zinc-sprayed aluminum flat tubes for green environmental protection automobile air conditioners in China!

     

    Production Equipment

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地址

State-level Economic and Technological Development Zone, Zouping County, Shandong , China


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